ANNEX VIISupplementary provisions
ANNEX VII Annex VIII to Implementing Regulation (EU) 2015/504 is amended as follows: (1) Point 1.1. is replaced by the following: ‘1.1. For each of the regulatory acts listed in Annex I to Regulation (EU) No 167/2013, the template of the test reports shall be drawn up by the technical service in accordance with its rules of good practice.’ (2) the following points 3.3. to 3.4.2. are added: ‘3.3. Test reports on braking The models of the test reports for braking are set out in Appendices 1 to5. 3.4. Additional information to be stated in model test report form for the alternative procedures for Type-I and Type-III tests for towed vehicle brakes (Annex VII, Appendix 1 to Regulation (EU) 2015/68)set out in Appendix 1 3.4.1. Test report number The test report number consists of two parts: a base part and a suffix which identifies the issue level of the test report. 3.4.1.1. The base part, consisting of a maximum of 20 characters, and suffix shall be clearly separated from each other using e.g. a dot or slash. 3.4.1.2. The base part of the test report number shall only cover brakes with the same brake identifier and the same brake factor. 3.4.2. Test code In addition to the test report number a “test code” consisting of up to eight characters (e.g. ABC123) shall indicate the test results applicable to the identifiers and the test specimen, which is described by the details given in point 3.7. of Appendix 1 to Annex VII to Regulation (EU) 2015/68.’ (3) the following Appendices 1 to 5 are added: ‘Appendix 1 Model test report form for the alternative procedures for Type-I and Type-III tests for towed vehicle brakes (Annex VII, Appendix 1 to Regulation (EU) 2015/68) Test Report No. … Base part: ID4- … Suffix: … 1. General … 1.1. Axle manufacturer (name and address): … 1.1.1. Make of axle manufacturer: … 1.2. Brake manufacturer (name and address): … 1.2.1. Brake identifier ID2-: … 1.2.2. Automatic brake adjustment device: integrated/non-integrated ( *1 ) 1.3. Manufacturer's Information Document: 2. Test Record The following data has to be recorded for each test: 2.1. Test code: … 2.2. Test specimen: (precise identification of the variant tested related to the Manufacturer's Information Document.) 2.2.1. Axle 2.2.1.1. Axle identifier: ID1- … 2.2.1.2. Identification of tested axle: … 2.2.1.3. Test axle load (Fe identifier): ID3- … daN 2.2.2. Brake 2.2.2.1. Brake identifier: ID2- … 2.2.2.2. Identification of tested brake: … 2.2.2.3. Maximum stroke capability of the brake ( *2 ) : … 2.2.2.4. Effective length of the cam shaft 3 : … 2.2.2.5. Material variation as per point 3.8 (m) of Appendix 1 to Annex VII to Regulation (EU) 2015/68: … 2.2.2.6. Brake drum / disc ( *1 ) … 2.2.2.6.1. Actual test mass of disc / drum ( *1 ) : … 2.2.2.6.2. Nominal external diameter of disc ( *2 ) : … 2.2.2.6.3. Type of cooling of the disc ventilated/non-ventilated ( *1 ) 2.2.2.6.4. With or without integrated hub ( *1 ) 2.2.2.6.5. Disc with integrated drum – with or without parking brake function ( *1 ) ( *2 ) 2.2.2.6.6. Geometric relationship between disc friction surfaces and disc mounting: … 2.2.2.6.7. Base material: … 2.2.2.7. Brake lining or pad ( *1 ) 2.2.2.7.1. Manufacturer: … 2.2.2.7.2. Make: … 2.2.2.7.3. Type: … 2.2.2.7.4. Method of attachment of the lining / pad on the brake shoe / back plate ( *1 ) : … 2.2.2.7.5. Thickness of back plate, weight of shoes or other describing information (Manufacturer's Information Document) ( *1 ) : … 2.2.2.7.6. Base material of brake shoe / back plate ( *1 ) : … 2.2.3. Automatic brake adjustment device (not applicable in the case of integrated automatic brake adjustment device) ( *1 ) 2.2.3.1. Manufacturer (name and address): … 2.2.3.2. Make: … 2.2.3.3. Type: … 2.2.3.4. Version: … 2.2.4. Wheel(s) (dimensions see Figures 1A and 1B in the information document of towed vehicle axle and brake with respect to the alternative procedures for Type I and Type III tests) 2.2.4.1. Reference tyre rolling radius (R e ) at test axle load (F e ): … 2.2.4.2. Data of the fitted wheel during testing: Tyre size Rim size X e (mm) D e (mm) E e (mm) G e (mm) 2.2.5. Lever length le: … 2.2.6. Brake actuator 2.2.6.1. Manufacturer: … 2.2.6.2. Make: … 2.2.6.3. Type: … 2.2.6.4. (Test) Identification number: … 2.3. Test results (corrected to take account of rolling resistance of 0,01·F e and 0,02·F e respectively) 2.3.1. In the case of vehicles of categories — R1, R2, S1 — ‘R3a/R4a/S2a’ ( *3 ) — ‘R3b/R4b/S2b’ where the sum of the technically permissible masses per axle does not exceed 10 000 kg ( *3 ) Depending on the maximum design speed and assumed rolling resistance of 0,01 or 0,02 in the following Tables A to C apply: 2.3.1.1 Considered rolling resistance coefficient R = 0,01 (covering also towed vehicles specified in point 2.3.1. above with a maximum design speed exceeding 40 km/h) Table A : Applicable for all towed vehicle as specified in paragraph 2.3.1 above Test type 0 I Appendix 1 to Annex VII of Regulation (EU) 2015/68, point: 3.5.1.4. 3.5.2.2. or 3.5.2.3. 3.5.2.4. Test speed 40 40 40 Brake actuator pressure p e — Braking time — 2,55 — Brake force developed T e Brake efficiency T e /F e Actuator stroke s e — Brake input torque C e — Brake input threshold torque C0,e 2.3.1.2 Considered rolling resistance coefficient R = 0,02 (covering towed vehicles Ra and Sa specified in point 2.3.1. above with a maximum design speed not exceeding 40 km/h) Table B : Alternative test procedure applicable for all towed vehicle of categories Ra and Sa Test type 0 I Annex VII, Appendix 2, paragraph: 3.5.1.4. 3.5.2.2. or 3.5.2.3. 3.5.2.4. Test speed 40 40 40 Brake actuator pressure p e — Braking time — 2,55 — Brake force developed T e Brake efficiency T e /F e Actuator stroke s e — Brake input torque C e — Brake input threshold torque C 0,e 2.3.1.3 Considered rolling resistance coefficient R = 0,02 (covering towed vehicles Ra and Sa specified in point 2.3.1. above with a maximum design speed not exceeding 30 km/h) Table C : Alternative test procedure in the case of towed vehicle with v max ≤ 30 km/h Test type 0 I Appendix 1 to Annex VII of Regulation (EU) 2015/68, point: 3.5.1.4. 3.5.2.2. or 3.5.2.3. 3.5.2.4. Test speed 30 30 30 Brake actuator pressure p e — Braking time — 3,90 — Brake force developed T e Brake efficiency T e /F e Actuator stroke s e — Brake input torque C e — Brake input threshold torque C 0,e 2.3.2. In the case of vehicles of categories — ‘R3a/R4a/S2a’ ( *3 ) — ‘R3b/R4b/S2b’ where the sum of the technically permissible masses per axle does not exceed 10 000 kg ( *3 ) — R3b/R4b/S2b’ where the sum of the technically permissible masses per axle exceeds 10 000 kg Test type 0 III Appendix 1 to Annex VII of Regulation (EU) 2015/68, point: 3.5.1.4. 3.5.3.1. 3.5.3.2. Test speed initial km/h 60 60 Test speed finalkm/h Brake actuator pressure p e — Number of brake applications - — 20 — Duration of braking cycle s — 60 — Brake force developed T e daN Brake efficiency T e /F e - Actuator stroke se mm — Brake input torque Ce Nm — Brake input threshold torque C0,e Nm — 3. Application range The application range specifies the axle/brake variants that are covered in this test report, by showing which variables are covered by the individual test codes. 4. This test has been carried out and the results reported in accordance with Appendix 1 to Annex VII to Regulation (EU) 2015/68. At the end of the test described in point 3.6. of Appendix 1 to Annex VII of Regulation (EU) 2015/68, the requirements of point 2.2.2.8.1. of Annex I to Regulation (EU) 2015/68 were deemed to be fulfilled / not fulfilled ( *1 ) . Technical Service ( *4 ) carrying out the test Signed: … Date: … 5. Approval Authority ( *4 ) Signed: … Date: … ‘Appendix 2 Model test report form for an alternative automatic brake adjustment device as prescribed in point 3.7.5. of Appendix 1 to Annex VII to Regulation (EU) 2015/68 Test report No. … 1. Identification 1.1. Axle: Make: … Type: … Model: … Test axle load (F e identifier): ID3- … daN Test Report No. for the alternative procedures for Type-I and Type-III tests for towed vehicle brakes (Annex VII, Appendix I to Regulation (EU) 2015/68) … 1.2. Brake: Make: … Type: … Model: … Brake lining: … Make/Type: … 1.3. Actuation: … Manufacturer: … Type (cylinder/diaphragm) ( *5 ) : … Model: … Lever length (l): … mm 1.4. Automatic brake adjustment device: Manufacturer (name and address): … Make: … Type: … Version: … 2. Record of test results 2.1. Performance of the automatic brake adjustment device 2.1.1. Hot performance of service braking systems determined according to the test defined in point 3.6.2.1. (a) of Appendix 1 to Annex VII of Regulation (EU) 2015/68: … per cent or Actuator stroke s A determined according to the test defined in point 3.6.2.1. (b) of Appendix 1 to Annex VII of Regulation (EU) 2015/68: … mm 2.1.2. Free running according to point 3.6.3. of Appendix 1 to Annex VII of Regulation (EU) 2015/68: yes / no ( *5 ) 3. Name of Technical Service/Type Approval Authority ( *5 ) conducting the test: … 4. Date of test: … 5. This test has been carried out and the results reported in accordance with paragraph 3.6.2 of Appendix 1 to Annex VII of Regulation (EU) 2015/68 6. At the end of test mentioned in point 5 the requirements of point 2.2.2.8.1. of Annex I to Regulation (EU) 2015/68 were deemed to be: Fulfilled / Not fulfilled ( *5 ) 7. Technical Service ( *6 ) carrying out the test Signed: … Date: … 8. Approval Authority ( *6 ) Signed: … Date: … ‘Appendix 3 Test report on inertia-braking system control device 1. Manufacturer … 2. Make 3. Type 4. Characteristics of towed vehicles for which control device intended by manufacturer: 4.1. mass G′ A = kg 4.2. permissible static vertical force at towing-device head … N 4.3. towed vehicle with rigid drawbar/multi-axled towed vehicle with pivoted drawbar ( *7 ) 5. Brief description (List of attached plans and dimensioned drawings) 6. Diagram showing principle of control 7. Travel s = … mm 8. Reduction ratio of control device: 8.1. with mechanical transmission device ( *7 ) i Ho = from … to… ( *8 ) 8.2. with hydraulic transmission device ( *7 ) i h = from … to… ( *8 ) F HZ ( *8 ) = … cm Travel of master cylinder s Hz … mm Spare travel of master cylinder s" Hz … mm 9. Test results: … 9.1. Efficiency with mechanical transmission device ( *7 ) η H = … with hydraulic transmission device ( *7 ) η H = … 9.2. Supplementary force K = … N 9.3. Maximum compressive force D 1 = … N 9.4. Maximum tractive force D 2 = … N 9.5. Force threshold K A = … N 9.6. Loss of travel and spare travel: … where the position of the drawing device has an effect ( *7 ) s o = mm … with a hydraulic-transmission device ( *7 ) s" = s" Hz · i h = … mm 9.7. Effective (useful) travel of control s′ = … mm 9.8. An overload protector according to point 3.6. of Annex VIII of Regulation (EU) 2015/68 is provided/not provided ( *7 ) 9.8.1. If the overload protector is fitted before the transmission lever of the control device 9.8.1.1. Threshold force of the overload protector D op = … N 9.8.1.2. Where the overload protector is mechanical ( *7 ) max. force which the inertia control device can develop P′ max /i Ho = P op_max =… N 9.8.1.3. Where the overload protector is hydraulic ( *7 ) the pressure which the inertia control device can develop p′ max /i h = p op_max = … N/cm 2 9.8.2. If the overload protector is fitted after the transmission lever of the control device 9.8.2.1. Threshold force on the overload protector where the overload protector is mechanical ( *7 ) … D op .i Ho = N where the overload protector is hydraulic ( *7 ) D op .i h = … N 9.8.2.2. Where the overload protector is mechanical ( *7 ) max force which the inertia control device can develop P′ max = P op_max = … N 9.8.2.3. Where the overload protector is hydraulic ( *7 ) the pressure which the inertia control device can develop p′ max = p op_max = … N/cm 2 10. The control device described above complies/does not comply ( *7 ) with the requirements of points 3, 4 and 5 of Annex VIII of Regulation (EU) 2015/68. Signed: … Date: … 11. This test has been carried out and the results reported in accordance with relevant provisions of Annex VIII of Regulation (EU) 2015/68. Technical Service ( *9 ) carrying out the test Signed: … Date: … 12. Approval Authority ( *9 ) Signed: … Date: … ‘Appendix 4 Test report on the brake 1. Manufacturer … 2. Make … 3. Type … 4. Permissible ‘maximum mass’ per wheel G Bo = … kg 5. Braking torque M* (as specified by the manufacturer according to point 2.2.23. of Annex VIII of Regulation (EU) 2015/68) = … Nm 6. Dynamic tyre rolling radius R min = … m; R max = … m 7. Brief description (List of plans and dimensioned drawings) 8. Diagram showing principle of brake 9. Test result: mechanical brake ( *10 ) hydraulic brake ( *10 ) 9.1. Reduction ratio i g =… ( *11 ) ( *12 ) 9.1.A. Reduction ratio i′ g =… ( *12 ) 9.2. Lift (application travel) s B = … mm 9.2.A. Lift (application travel) s B = … m 9.3. Prescribed lift (prescribed application travel) s B* = … mm 9.3.A. Prescribed lift (prescribed application travel) s B* = … mm 9.4. Retraction force P o = … N 9.4.A. Retraction pressure p o = … N/cm 2 9.5. Coefficient (characteristic) ρ = … m 9.5.A. Coefficient (characteristic) ρ′ = … m 9.6. An overload protector according to point 3.6. of Annex VIII of Regulation (EU) 2015/68 is/is not provided 4 9.6.A. An overload protector according to paragraph 3.6. of Annex VIII of Regulation (EU) 2015/68 is/is not provided 4 9.6.1. Braking torque activating the overload protector M op = … Nm 9.6.1.A. Braking torque activating the overload protector M op = … Nm 9.7. Force for M* P* = … N 9.7.A. Pressure for M* p* = … N/cm 2 9.8.A. Surface area of wheel cylinder F RZ = … cm 2 9.9.A. (for disk brakes) Fluid volume absorption V 60 = … cm 3 9.10. Service brake performance when the towed vehicle moves rearwards (see figures 6 and 7 of Appendix 1 to Annex VIII of Regulation (EU) 2015/68) 9.10.1. Maximum Fig 6 braking torque M r = … Nm 9.10.1.A Maximum Fig 7 braking torque M r = … Nm 9.10.2. Maximum permissible travel s r = … mm 9.10.2.A Maximum permissible fluid volume absorbed V r = … cm 3 9.11. Further brake characteristics when the towed vehicle moves rearwards (see figures 6 and 7 of Appendix 1 to Annex VIII of Regulation (EU) 2015/68) 9.11.1. Brake-retraction force P or = … N 9.11.1.A Brake-retraction pressure p or = … N/cm 2 9.11.2. Brake characteristic ρ r = … m 9.11.2.A Brake characteristic ρ′ r = … m 9.12. Tests according to point 7.5. of Annex VIII of Regulation (EU) 2015/68, if applicable (corrected to take account of the rolling resistance corresponding to 0,01 · g · G Bo ) 9.12.1. Brake test Type-0 Test speed = … km/h Braking ratio = …% Control force = … N 9.12.2. Brake test Type-I Test speed = … km/h Sustained braking ratio = … % Braking time = … minutes Hot performance = … % (expressed as a per cent of the above Type-0 test result in point 9.12.1.) Control force = … N 10. The above brake does / does not ( *10 ) conform to the requirements of paragraphs 3 and 6 of the testing conditions for vehicles fitted with inertia braking systems described in Annex VIII of Regulation (EU) 2015/68. The brake may / may not ( *10 ) be used for an inertia braking system without an overload protector. Date: … Signature: … 11. This test has been carried out and the results reported in accordance with relevant provisions of Annex VIII of Regulation (EU) 2015/68. Technical Service ( *13 ) carrying out the test Date: … Signature: … 12. Approval Authority ( *13 ) Date: … Signature: … ‘Appendix 5 Test report on the compatibility of the inertia brake control device, the transmission and the brakes on the towed vehicle 1. Control device … described in the attached test report (see test report on inertia-braking system control device) Reduction ratio selected: i Ho ( *14 ) =… ( *15 ) or i h ( *14 ) =… ( *15 ) 2. Brakes described in the attached test report 3. Transmission devices on the towed vehicle 3.1. Brief description with diagram showing principle 3.2. Reduction ratio and efficiency of the mechanical-transmission device on the towed vehicle i H1 ( *14 ) =… ( *15 ) η H1 ( *14 ) = … 4. Towed vehicle 4.1. Manufacturer 4.2. Make … 4.3. Type … 4.4. Type of drawbar connection: towed vehicle with rigid drawbar/multi-axled towed vehicle with pivoted drawbar ( *14 ) 4.5. Number of brakes n = 4.6. Technically permissible maximum mass G A = kg 4.7. Dynamic tyre rolling radius R* = m 4.8. Permissible thrust on coupling D* = 0,10 g G A ( *14 ) = N or D* = 0,067 g G A ( *14 ) = N 4.9. Required braking force B* = 0,50 g G A = N 4.10. Brake force B = 0,49 g G A = N 5. Compatibility - Test results 5.1. Force threshold 100 · K A /(g · G A ) = 5.2. 100 · D 1 /(g · G A ) = 5.3. 100 · D 2 /(g · G A ) = … 5.4. G′A = … kg 5.5. G B = n · G Bo = … kg 5.6. Braking torque of the brakes n · M* /(B · R) = … 5.6.1. An overload protector within the meaning of point 3.6. of Annex VIII of Regulation (EU) 2015/68 is / is not ( *14 ) fitted on the inertia control device / on the brakes ( *14 ) 5.6.1.1 where the overload protector is mechanical on the inertia control device ( *14 ) n · P* /(iH1 · ηH1 · P′max) = … 5.6.1.2 where the overload protector is hydraulic on the inertia control device ( *14 ) p* / p′max = … 5.6.1.3 if the overload protector is on the inertia control device: threshold force Dop/D* = … 5.6.1.4 if the overload protector is fitted on the brake: threshold torque n · Mop/(B · R) = … 5.7. Inertia braking system with mechanical transmission device ( *14 ) 5.7.1. iH = iHo · iH1 = … 5.7.2. ηH = ηHo · ηH1 = … 5.7.3. = … 5.7.4. = … 5.7.5. Ratio s′/iH = … when the towed vehicle moves rearward 5.7.6. For the braking torque when the towed vehicle moves rearward including rolling resistance 0,08 · g · G A · R = … Nm 5.8. Inertia braking system with hydraulic transmission device ( *14 ) 5.8.1. ih/FHZ = … 5.8.2. = … 5.8.3. = … 5.8.4. s/ih = … 5.8.5. Ratio s′/FHZ = … when the towed vehicle moves rearward 5.8.6. For the braking torque when the towed vehicle moves rearward including rolling resistance 0,08 · g · G A · R = … Nm 6. Differential travel at park brake compensator 6.1.1. Maximum permissible compensator travel (forward) scf = … mm 6.1.2. Maximum permissible compensator travel (rearward) scr = … mm 6.1.3. Maximum permissible differential compensator travel scd = … mm 7. The inertia braking system described above complies/does not comply ( *14 ) with the requirements of points 3. to 10. of Annex VIII of Regulation (EU) 2015/68. Signature: … Date: … 8. This test has been carried out and the results reported in accordance with relevant provisions of Annex VIII of Regulation (EU) 2015/68. Technical Service ( *16 ) carrying out the test Signature: … Date: … ’ ( *1 ) Strike out what does not apply. ( *2 ) Applies to disc brakes only. ( *3 ) Where these vehicles have been subject to the Type III test (compare point 2.3.1. or 2.3.2.+). ( *4 ) To be signed by different persons even when the Technical Service and Approval Authority are the same or alternatively a separate Approval Authority authorization issued with the report. ( *5 ) Strike out what does not apply. ( *6 ) To be signed by different persons even when the Technical Service and Approval Authority are the same or alternatively a separate Approval Authority authorization issued with the report. ( *7 ) Strike out what does not apply. ( *8 ) State lengths whose ratio was used to determine i Ho or i h . ( *9 ) To be signed by different persons even when the Technical Service and Approval Authority are the same or alternatively a separate Approval Authority authorization issued with the report. ( *10 ) Strike out what does not apply. ( *11 ) State lengths used to determine i g or i′ g ( *12 ) State lengths whose ratio was used to determine iHo or ih. ( *13 ) To be signed by different persons even when the Technical Service and Approval Authority are the same or alternatively a separate Approval Authority authorization issued with the report. ( *14 ) Strike out what does not apply. ( *15 ) State lengths used to determine i g or i′ g ( *16 ) To be signed by different persons even when the Technical Service and Approval Authority are the same or alternatively a separate Approval Authority authorization issued with the report..